Maintenance Reliability Engineer

Maintenance Reliability Engineer

We are looking to hire a highly skilled and motivated Maintenance Reliability Engineer to join our dynamic team. As our Maintenance Reliability Engineer, you will play a critical role in ensuring the reliability, performance, and longevity of the industrial equipment and systems in our Denton, TX factory. We are looking for someone with a strong background in maintenance and reliability engineering, data analysis and a proactive approach to preventing downtime and optimizing maintenance operational efficiency.

This is an onsite position based in Denton, TX.

You may be required to travel up to 5% for training.

Tetra Pak is not considering applicants (Internal or External) who require International relocation to the United States.  
You must be work authorized in the United States on a full-time basis without the need for employer sponsorship now or in the future. The Company cannot offer employment to F-1 (student) visa holders who require employer sponsorship in the future or cannot work now on a full-time basis. 

What you will do

As Maintenance Reliability Engineer, you will: 

Engage in Maintenance Planning:

• Develop and maintain a comprehensive maintenance schedule and plan for all industrial equipment and machinery. This includes routine inspections, preventive maintenance, and equipment overhauls.
• Coordinate with maintenance teams and contractors to allocate appropriate resources (personnel, materials, tools) for scheduled maintenance tasks. Ensure that resources are available as needed.
• Create and maintain maintenance plans, records, work orders, and spare parts inventory. Implement computerized maintenance management system (CMMS) to track and manage maintenance activities.
• Identify potential risks and safety hazards associated with maintenance tasks and develop mitigation plans to ensure a safe working environment.
• Communicate with external vendors, suppliers, and contractors to obtain quotes, source parts, and schedule outsourced maintenance services.

Develop Maintenance Reliability:

• Collaborate with cross-functional teams to develop and optimize maintenance strategies, including preventive maintenance plans, spare parts management, and lubrication schedules.
• Implement Reliability-Centered Maintenance (RCM) principles to determine the most cost-effective maintenance approach for each asset, considering safety, environmental, and production impact.
• Establish and manage Condition Monitoring Programs (CMP) to assess the health of equipment and predict potential issues.
• Utilize advanced predictive maintenance technologies and methodologies, such as vibration analysis, thermography, and ultrasound, to identify equipment issues before they lead to breakdowns.
• Perform detailed analysis of industrial equipment and systems to identify potential failure modes, causes, and consequences. Develop and implement strategies to improve equipment reliability.

Participate in Continuous Improvement:

• Participate and drive continuous improvement initiatives, kaizens, recommend process enhancements, and work with teams to implement best practices.
• Investigate equipment failures and operational issues, conduct root cause analysis, and implement corrective actions to prevent recurrence.
• Conduct Failure Mode and Effects Analysis (FMEA) on critical systems and equipment to identify failure modes, prioritize risk, and develop strategies for mitigation.
• Use data analysis tools and techniques to extract meaningful insights from maintenance data, driving continuous improvement in asset reliability and performance.
• Integrate maintenance procedures and activities within the Production Process to support AM – Autonomous Maintenance, QM - Quality Maintenance and Reliability efforts.
• Provide training and support to maintenance personnel, ensuring that they are adequately skilled and equipped to carry out maintenance tasks efficiently and safely.
• Collaborate on the planning, execution, and closure of capital expenditure (Capex) projects, including new installations, upgrades, equipment replacements, and process improvements.
• Drive innovation and stay updated on emerging maintenance technologies and practices.

We believe you have

• Bachelor's or higher degree in Automation, Electrical, Mechanical, Industrial Engineering, or a related field. Certified Maintenance and Reliability Professional (CMRP) will be considered a plus.
• A minimum of 3 years of experience in industrial maintenance, reliability engineering, or related roles. Food packaging or converting industries experience will be considered a plus.
• Strong knowledge of reliability engineering principles, techniques, and methodologies.
• Experience with CMMS (Computerized Maintenance Management System) and Microsoft Office Suite. SAP Plant Maintenance experience will be considered a plus.
• Proficiency in data analysis and the use of maintenance management software.
• Familiarity with predictive maintenance technologies and tools.
• Excellent problem-solving and root cause analysis skills.
• Strong communication and interpersonal skills for effective collaboration with cross-functional teams.
• Project management and organizational skills to manage multiple tasks effectively.